Tips for Maximizing Air Compressor Efficiency & Reducing Costs

If you work in an industry that uses reciprocating air compressors, you want your machine to be as energy-efficient as possible. A reciprocating air compressor that is too weak or strong for the task at hand is a very avoidable drain on your resources when a job lags behind.

If your assembly line has slowed to a crawl, it might be time to review your reciprocating air compressor’s optimal performance standards to see if it is up for the job for which it is being used.

What Makes a Reciprocating Air Compressor Inefficient?

It takes roughly four to eight units of horsepower to generate a single horsepower of compressed air. But your reciprocating air compressor can become less efficient over time. Below are some of the factors that could be causing its inefficiency:

  • Lack of Maintenance: Just as with any other power tool, users have to routinely service the moving parts to keep them up and running at maximum efficiency.
  • Humidity: Condensation within the compressor can generate rust formation. Any air that is not cool and dry can contribute heavily to this problem.
  • Air Impurities: Dust, dirt, and mechanical build-up can all combine to reduce the output volume of your reciprocating air compressor.
  • Hot Air: The density of hot air is lower than cold, so cold air is more readily compressed. To maximize efficiency, users must pump only cold air into the compressor.
  • Using Sustained High Pressure: Your equipment experiences additional strain when more pressure is used than is needed. The goal should be to deliver usable and consistent minimum pressure needed to achieve results.

Efficient Systems Lower Costs

Using the controls effectively on your reciprocating air compressor can lower your overall costs. For instance, the load and unload controls work together with the start and stop controls so the pressure is released and not unnecessarily sustained.

Likewise, effectively operating the pressure and flow controllers allow operators to readily access stored energy backups when pressure lags.

What the Experts Advise

The good folks over at Hertz Kompressoren USA, Inc. offers this advice for maximizing the efficiency of your reciprocating air compressor:

We are very aware of the importance of training for the service technicians and maintenance engineers of compressors. We offer our customers professional and very useful training courses run by a specialized team of experienced training engineers. These training courses are customized to meet the individual needs of customers to ensure maximum efficiency of our products.

Lack of properly trained personnel in the use of reciprocal air compressors can slow production, lower morale, and increase the likelihood of dangerous workplace accidents.

Buying only from reputable equipment vendors that can service what they sell and offer preventive maintenance programs is a good start when seeking to maximize the efficiency of your reciprocating air compressor.

Your Equipment is Your Investment

Taking good care of your equipment extends its life and lowers costs expended on servicing. Insisting that all employees follow maintenance protocols for their reciprocating air compressors will allow you to get the most use from the units — and that’s money in the bank!

Post Author: Lailah Ford